Showing posts with label Kinds of plywood. Show all posts
Showing posts with label Kinds of plywood. Show all posts

Kinds of plywood

Plywood is a building material usually made of an odd number of thin layers of wood glued together. The layers, called plies or veneers, are arranged so that the grain direction (direction of the wood fibers) of each layer is at right angles to that of the layer next to it. The outside plies are called faces and backs, and the center ply or plies are called the core.

The simplest plywood is made of three plies of veneer. However, five, seven, nine, or more plies may be used. In some cases, plywood may have an even number of plies, with the grain direction of the two center plies being parallel. The term plywood is also used for door panels that have a solid lumber core up to 3 inches (7.6 centimeters) thick.



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Kinds of plywood. 

Plywood is classified in two ways--by material and by use. Most softwood plywood is made of Douglas-fir or southern pine. Western hemlock, white fir, ponderosa pine, redwood, and many other trees are also used. Hardwood plywood is available in over 80 kinds of wood. They include domestic woods such as oak, red gum, poplar, birch, cherry, and walnut. Imported woods used in plywood include mahogany and other attractive tropical woods.

Interior plywood is usually made with glues that are moisture-resistant. Exterior plywood is designed to withstand severe conditions resulting from moisture and humidity. It is always made with waterproof glues.

The most commonly available types of plywood panels are 4 feet (1.2 meters) wide, 8 feet (2.4 meters) long, and from 1/4 to 3/4 inch (6 to 19 millimeters) thick. Dimensions of plywood panels usually range from 3 to 5 feet (0.9 to 1.5 meters) wide, 5 to 12 feet (1.5 to 3.7 meters) long, and 3/16 to 13/16 inches (5 to 30 millimeters) thick. Three, five, or seven plies are normally used.

Use of plywood. Plywood's main advantages over ordinary lumber are that it is lightweight and workable, yet rigid and strong. Plywood can also be cut to exact sizes and produced in large panels for ease of application, strength, and smooth surfaces. It shrinks and swells less than ordinary wood and has greater resistance to splitting at the ends. This permits carpenters to fasten plywood sheets with nails or screws close to the edges. Plywood also has little tendency to warp or twist. Decorative hardwood veneers can provide the look of expensive woods without the cost because only thin sheets are needed. Plastic or metal faces are sometimes used to provide surfaces that resist scratching. Plywood can also be made in curved shapes.

Softwood plywood is used chiefly as a structure upon which finished walls, flooring, and roofing are laid. It is also particularly suited for the forms used in shaping concrete for building, bridge, and dam foundations. Carpenters and cabinetmakers find wide use for hardwood plywood in furniture, cabinets, counters, and decorative wall paneling. Manufacturers use both hardwood and softwood in boats, recreational vehicles, office equipment, railroad cars, road signs, sporting goods, and other products.

Making plywood is done in three steps. They involve (1) the log, (2) the veneer, and (3) the lay-up.

Logs used for plywood are selected for straightness, roundness, and freedom from knots and decay. After the bark is removed and the logs cut to the desired lengths, they are often steam-heated. This softens their surfaces, and they are placed into the lathe or slicer to be converted to veneer.

Veneer is made in one of three ways. These are (1) sawing, (2) slicing, or (3) rotary cutting. Sawing is used only for fine finishing woods, such as ebony or knotty pine, which are too brittle or unsuitable for slicing. Slicing is used chiefly for fine-figured woods for furniture or wall-panel faces. Slicing is done by moving the log, called a flitch, against a heavy, stationary knife.

About nine-tenths of veneer is rotary cut with a lathe. The log is placed in a lathe and then revolved against a stationary knife extending across its length. The veneer is then unwound in a long, continuous ribbon.

The lay-up takes place after the plies are dried, trimmed, and matched. A thin layer of glue is applied to each ply. Workers then lay-up, or place, the plies with the grain in each ply opposite to that in the adjacent ply. Hydraulic presses squeeze the plies together with heat and pressure, or pressure only. Then the finished plywood is again dried, trimmed, sanded, or otherwise finished into sheets.

History. Beginning about 1500 B.C., the people of ancient Egypt made furniture that included parts made of two wood veneers glued together. In 1830, the first three-veneer plywood was created by German furniture maker Michael Thonet. The first official patent for plywood was issued to John K. Mayo of Maine in 1865.

Forest Products




Forest products have long provided people with food, shelter, clothing, and fuel. Prehistoric people ate berries and nuts that grew in forests. They built shelters from the branches of trees and wore clothing made of plant materials. About 1 1/2 million years ago, they began using wood as a fuel to make fire.


Today, wood is one of our most important raw materials. It is used in making thousands of products, from building materials, to paper, to photographic film. Despite its usefulness as a raw material, the chief use of wood throughout the world is as a fuel.


http://basineducation.uwex.edu/woodland/images/logs.jpg


There are thousands of forest products. Most can be classified into one of five main groups: (1) wood products, (2) wood-based composite products, (3) fiber products, (4) chemical products, and (5) fuel products. Wood products are made from solid wood. Wood-based composite products contain wood and at least one other material. Manufacturers use wood fibers to produce fiber products. Chemical products are made by breaking down wood and wood fibers and chemically treating them. Such chemical products as cellophane, lacquer, and rayon are made from wood but do not feel or look like wood. Fuel products include logs, wood pellets, and charcoal. Other forest products come from the bark, fruit, gum, leaves, and sap of trees.

Wood products

Wood has many characteristics that make it an important construction material. Carpenters and woodworkers can easily shape it with tools and fasten it with nails, screws, staples, and adhesives. It is light but strong. Wood provides insulation against electric current, heat, cold, and sound. It can hold paint and other finishes, and it does not rust. Unlike metal, cement-based, or plastic construction materials, wood is a renewable resource-that is, a new supply grows after the timber has been harvested. Some of the chief wood structural materials are round timbers, lumber, and veneer products.

Round timbers include pilings, poles, and posts. Pilings driven into the ground provide foundations for buildings, wharves, and other heavy structures. Poles link overhead telephone wires and power lines. People use posts chiefly to build fences. Round timbers are simply trees that have been stripped of their branches and bark, and cut into logs. The logs are dried and treated for protection against decay and insect attack.

Lumber includes boards and larger pieces of wood that have been sawed from logs. In the United States, the construction industry uses about 50 percent of the lumber production. The rest goes to make crates, furniture, railroad ties, sporting goods, toys, and thousands of other products. 

Wood scientists classify lumber as softwood or hardwood, depending on the kind of tree. This classification does not always indicate the hardness of the wood. Various softwoods produce harder lumber than do some hardwoods. Softwood lumber comes from needleleaf trees that are also called evergreens or conifers. Builders use this type of lumber for most structural work because of its straightness and length. Softwoods include pine, larch, fir, hemlock, redwood, cypress, cedar, and Douglas-fir.

Hardwood lumber comes from trees that lose their leaves every autumn. Many hardwoods have beautiful grain patterns. For this reason, builders and furniture makers use hardwoods for cabinets, flooring, furniture, and paneling. Popular hardwoods include birch, mahogany, maple, oak, sweet gum, and walnut.

Veneer products are made of thin sheets of wood called veneers. These veneers may be cut into long strips or other shapes. Veneer products include baskets, matches, tongue depressors, and toothpicks.






Wood-based composite products

Manufacturers produce many products using wood together with at least one other material. By combining materials, they can take advantage of the best properties of each. Wood-based composite products include plywood and particleboard, which are made by combining wood with adhesive resins.

Plywood consists of a number of veneers that are glued together. The veneers are arranged so that the grain direction in each layer is at a right angle to the grain direction of the next layer. This arrangement gives plywood several advantages over lumber. For example, plywood shrinks and swells less than lumber, and it can be easily nailed near the edges without splitting. The construction and furniture industries use large amounts of plywood.

Particleboard is made from wood shavings, flakes, wafers, splinters, or sawdust. Some of these materials come from scrap left over in sawmills and paper mills. Particleboard makers mix the wood with an adhesive and press it at a high temperature and pressure to form large sheets or panels. Particleboard shrinks and swells little in length and width. It may be used as a base for flooring and furniture. One type of particleboard, called oriented strand board (OSB), has the strength of plywood and many of the same uses. To make OSB, manufacturers use waxes and resins to bond layers of wood flakes positioned with their grains running in alternating directions.

Other wood-based composite products are made by combining wood with such materials as fiberglass, metals, polyvinyl chloride, polypropylene, and portland cement. Wood-based composites commonly substitute for lumber. For example, laminated veneer lumber is made of parallel laminated sheets of veneer manufactured to standard lumber dimensions.




Fiber products

Wood is made up of many tiny fibers. Manufacturers produce paper and paperboard, hardboard, and insulation board from wood fibers. Wood fiber is also used as attic insulation, as a protective soil covering called mulch, and even as a dietary fiber in breakfast cereals.

Paper and paperboard are made from wood chips that have been reduced to a fiber pulp by chemicals, heat, or mechanical treatment. The pulp is then formed into a mat, filtered, drained, and pressed. Paper products include bags, books, cartons, packaging materials, and tissue.

Medium density fiberboard (MDF) is made from wood that has been reduced to individual fibers or fiber bundles and then been bonded with adhesive. MDF is used primarily to make tops with molded edges for tables or other furniture.

Hardboard is made by pressing wood fibers into flat sheets at a high temperature and pressure. The fibers are held together primarily by lignin, a substance that naturally occurs in and between wood fibers. Hardboard is used chiefly in furniture, siding, and paneling.

Insulation board is manufactured from wood fibers that are formed into a mat, pressed lightly, and dried. It weighs less than hardboard. Insulation board is used for acoustical tile and under siding in construction.


Chemical products

Many wood products are made from wood or bark that has been broken down into such basic chemical parts as cellulose and lignin. Cellulose is the main ingredient of wood fibers.

Cellulose products. Cellulose may be chemically treated to change its properties and to produce such compounds as cellulose acetate and cellulose nitrate. Both of these compounds are used in adhesives, lacquers, and plastics. Plastic items molded from cellulose compounds include piano keys, tool handles, and table tennis balls. Cellulose nitrate is also an ingredient in explosives. Other cellulose compounds have specialized uses in such products as paint, foods, and textiles.

Textile manufacturers process cellulose to produce rayon and acetate fibers, which are used for clothing, draperies, and upholstery. Rayon cords strengthen tires. Other materials made from cellulose include cellophane and photographic film.

Lignin products. Lignin has far fewer uses than cellulose. It is used in making printing inks, dyes, and concrete. Manufacturers use it to bind (hold together) animal food pellets and textiles. Artificial vanilla, a flavoring in many foods, is also made from lignin.

Naval stores include turpentine and rosin-materials once essential to the operation of wooden sailing ships. Almost all naval stores come from the processing of pine pulp.


Fuel products

In many developing countries, wood has long served as the primary fuel for cooking and heating. In industrialized countries, wood has been burned mainly in fireplaces and charcoal grills. After petroleum prices rose in the 1970's, wood became a popular fuel in communities near forested areas. Fuel products made from wood include split, dried logs; compressed wood pellets; charcoal; and sawmill by-products. In addition, the forest products industry burns the thick liquid that results from pulping wood.


Other forest products

Although most forest products are made from wood, some come from the bark, fruit and seeds, gum, leaves, and sap of trees. By-products from sawmills include wood chips, shavings, and sawdust. These by-products may be used in making particleboard and other products, in bedding for animals, and in floor-sweeping compounds.

The bark from the cork oak tree provides cork for such products as bottle stoppers, bulletin boards, and insulation. The bark of the hemlock and other trees furnishes tannic acid used in processing animal hides. Bark is sometimes used as fuel, ground cover, or mulch.

Fruit and seeds harvested from forest trees include many kinds of nuts. The seedpods of the kapok, or silk-cotton, tree provide kapok fibers. Kapok is widely used as a filler in jackets and sleeping bags. Latex is a milky substance produced by plants and trees of the sapodilla family. Latex is the source of natural rubber, which is used to make balloons, hoses, tires, and other items.

The leaves of some forest trees furnish ornamental greenery for Christmas wreaths and similar products. Certain evergreen and eucalyptus leaves are distilled to produce oil used in perfumes, household cleaners, soaps, and certain drugs. Sap from certain kinds of maple trees is made into maple syrup and maple sugar.




The forest products industry

The manufacture of forest products is a major industry in many industrialized countries. The United States, China, and India are the world's leading producers of forest products.

In the United States, the forest products industry employs more than 1 1/2 million people and produces more than $300 billion worth of goods annually. The industry has more than 50,000 manufacturing plants. United States forest products companies own about 70 million acres (28 million hectares) of commercially valuable forestland. They harvest timber in state and national forests under government contracts. They also buy logs from the owners of small wooded areas.

In China, economic reforms that began in 1980 have led to a greater demand for private housing. This demand has, in turn, brought a huge increase in the production of forest products for use as construction materials. In India, millions of people depend on gathering and selling forest products for cash.

Canada's forest products industry is a leading source of export income. More than 350,000 Canadians work for companies that make forest products. Each year, these firms produce goods worth more than $50 billion in U.S. dollars. Canada is the world's leading producer of newsprint, the paper on which newspapers are printed. It produces more than a fourth of the world's total supply each year. Next >>>

Contributor: Jim L. Bowyer, Ph.D., Director, Forest Products Management Development Institute, University of Minnesota.

Source : World Book 2005
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